Packaged Product X-Ray Inspector

Available Product Options and Configurations

Conveyor and Package Handling

• Conveyor Widths: 200 mm to 600 mm (custom options available)

• Product Height: Up to 300 mm standard

• Speed Range: Up to 100 meters per minute (based on product size and resolution)

• Conveyor Type: FDA-approved belts; anti-microbial or heat-resistant options available

Detection Capabilities

• Contaminants Detected:

  • Ferrous, non-ferrous, and stainless steel

  • Glass, bone, ceramic

  • Rubber, dense plastic, stone

• Minimum Detection Size: As small as 0.3 mm, depending on product and packaging

Imaging and Software

• Imaging Type: Single or Dual-Energy X-ray

• Software Features:

  • Auto-learn for fast product setup

  • Fill level and mass estimation.

  • Multi-zone detection and exclusion masking

  • Reject statistics and sensitivity mapping.

• Image Storage: Internal archive with up to 100,000 images; export via USB or network

Reject Mechanisms

• Types Available:

  • Air blast (lightweight products)

  • Pusher or plow (boxes, trays)

  • Flipper or drop gate

  • Dual-lane or bin-diverter systems

• Reject Bin Options: Lockable, bin-full sensor illuminated reject alerts.

Construction and Environmental Rating

• Frame and Housing: 304 or 316 Stainless Steel

• Enclosure Rating:

  • IP65 (standard washdown)

  • IP69K (high-pressure washdown, optional)

• Radiation Shielding: Fully compliant with FDA and CE safety standards

• Lead-Free Windows: Optional for eco-conscious facilities

HMI and Control Interface

• Display: 15" high-brightness touchscreen

• User Access Levels: Operator, Supervisor, Administrator (password protected)

• Connectivity: Ethernet, Modbus TCP/IP, OPC UA, USB, and remote access

Documentation and Certification

• Compliance Packages Available:

  • FDA, USDA, CE, UL, ISO 9001

  • GFSI, BRCGS, IFS audit documentation

• Installation Validation: IQ/OQ/PQ protocols available for regulated industries

• Calibration Tools: Test cards for glass, metal, and bone

Ideal Applications for MPI’s X-Ray Inspector for Packaged Products

Food Manufacturing & Processing

Products:

• Packaged meats (chicken, sausage, deli slices)

• Frozen meals and entrees

• Bakery products (breads, pastries, cakes)

• Cheese blocks and shredded cheese

• Ready-to-eat salads, snacks, and meal kits

• Confectionery (chocolate bars, candy, nougat)

Why it's ideal:

• Detects non-metal contaminants like bone, glass, plastic, and rubber

• Performs fill level and shape verification for portion control

• Inspects products regardless of foil or metallized packaging

• Ensures FSMA, GFSI, and retailer compliance

Pet Food and Treats

Products:

• Vacuum-sealed or pouched wet food

• Kibble in bags

• Dried jerky-style treats

• Dehydrated meat products

Why it's ideal:

• Detects bone, stone, or broken machinery fragments in animal proteins

• Handles irregularly shaped or high-density products

• Ideal for detecting hazards that metal detectors may miss in thick packaging

• Helps reduce the risk of costly recalls in the heavily scrutinized pet food market

Dairy Products

Products:

• Cheese wheels, blocks, and slices

• Yogurt cups or multi-packs

• Butter in foil wrap

• Powdered milk or protein powder pouches

Why it's ideal:

• Verifies product integrity (no foreign objects, broken seals)

• Detects glass shards or packaging fragments from fill/seal equipment

• Works well with foil or metallized films used in dairy packaging

• Mass estimation detects underfill or voids in dense dairy products.

Nutraceuticals & Supplements

Products:

• Sachets of powdered supplements

• Blister packs and pill bottles

• Protein or vitamin bars

• Gummy supplement pouches

Why it's ideal:

• Detects plastic, rubber, or pill fragments from tablet presses

• Confirms pill count or presence/absence in each pack

• Meets cGMP and 21 CFR Part 11 standards

• Supports audit readiness with image archiving and secure user access

Pharmaceutical Packaging

Products:

• Blister packs of capsules/tablets

• Bottled pills

• Powdered medication sachets

• Injectables in boxed kits

Why it's ideal:

• Detects broken glass, missing ampoules, or missing components

• Verifies count, mass, and arrangement of packaged medications

• Fully auditable with encrypted records, ideal for regulated pharma environments

• Supports IQ/OQ/PQ and validation protocols

Packaged Consumer Goods

Products:

• Personal care (toothpaste tubes, soap bars)

• Household cleaners in pouches

• Cosmetic kits and retail display packs

• Batteries, hardware kits, electronics

Why it's ideal:

• Detects manufacturing debris or loose components

• Verifies the presence of promotional inserts, accessories, or safety items

• Ensures retail-ready integrity and consumer satisfaction

• Identifies packaging seal failures before final boxing

Best Use Case Summary

MPI’s Packaged Product X-Ray Inspector is ideal when:

• Contaminants must be detected beyond metal (glass, bone, rubber, or stone).

• Your products are packaged in metallic film, foil, or dense packaging.

• You need to detect missing, broken, or misaligned components.

• Weight or fill-level consistency must be verified inline.

• You require regulatory documentation, image archiving, and audit support.

• Hygiene and washdown conditions are part of your facility requirements