Applications in the Medical-Pharmaceutical Sector

The MPI Metal Detector R, also known as the Ring Sensor, is a high-sensitivity metal detection system for free-fall and gravity-fed applications involving fine powders, granules, and small bulk materials. Its compact, circular sensing coil delivers consistent, 360° detection of ferrous, non-ferrous, and stainless-steel contaminants with excellent precision. Ideal for pharmaceutical, sanitary product, food, and chemical applications, the R Sensor excels in processing environments where fast product flow, limited space, and strict quality control requirements converge. Its rugged design, high-speed reject compatibility, and support for cleanroom and hygienic environments ensure reliable performance in critical contamination control points.

Benefits of the Ring Metal Detector (R) From Magnetic Products, Inc

  • Compact Ring-Shaped Design

Circular, low-profile construction allows easy installation in confined vertical spaces, especially in small-diameter gravity-fed lines.

  • High Sensitivity Across Metal Types

Detects even the smallest ferrous, non-ferrous, and stainless-steel particles using advanced electromagnetic field technology and digital signal processing.

  • Ideal for Fine and Lightweight Products

It is optimized for powders, resins, sugar, salt, granules, and other dry, free-flowing materials with uniform drop patterns.

  • Fast-Acting Reject Compatibility

It can be paired with high-speed pneumatic reject systems or diverters to ensure quick removal of contaminated products with minimal waste.

  • Sanitary and Durable Construction

Built from stainless steel with smooth, crevice-free surfaces suitable for hygienic environments and regular washdown routines.

  • Supports Validation and Regulatory Compliance

Includes options for test sample ports and reject confirmation to meet HACCP, GMP, FDA, and other industry quality programs.

  • Controller Integration for Easy Operation

Compatible with MPI or Cassel MetalShark® controllers, providing intuitive touchscreen control, reject logging, and auto-learning capabilities.

  • Versatile Installation Options

Available in various aperture sizes with mounting accessories for seamless integration into vertical processing lines, feed hoppers, or downstream filling systems.

Ring Metal Detector (R) Product Details

How It Works

The MPI Metal Detector R continuously monitors a ring-shaped electromagnetic field surrounding its aperture. As products drop vertically through the center of the ring, the sensor identifies any disturbances in the field caused by metal contaminants, which can be magnetic (ferrous), non-magnetic (such as aluminum and brass), or low conductivity (like stainless steel).

Upon detecting a contaminant, the sensor immediately signals the controller, which activates a reject device (such as a pneumatic diverter or rotary flap) located downstream. This mechanism ensures that only the contaminated portions of the product are removed while allowing the remainder to proceed through the process without interruption.

With its enclosed circular design, the R Sensor provides 360° detection coverage, making it highly efficient for applications where materials fall in a narrow, uniform stream. This feature is particularly beneficial in scenarios with space limitations, high flow rates, or where product consistency demands compact and responsive inspection systems.

The METAL SHARK® R is designed for optimal performance detecting magnetic and non-magnetic metals. It is commonly used in the medical-pharmaceutical sector, as well as in hygiene and food industries, and for various chemical powders. As products pass through the R sensor head, an optional reject unit ensures that even the smallest metal particles are quickly ejected from the product flow. Metal debris is automatically discarded. The reject unit is compatible with tube diameters ranging from 10 to 50 mm, and reject timing is controlled automatically by the metal detector's control box. It operates pneumatically. The hygienic housing is easy to clean, and all materials in contact with the product are FDA-approved, including PTFE and stainless steel.

Product Options
Specifications

Ring Metal Detector (R) Installations & Variations

Metal Detector R (Ring Sensor) Used In Herbal Supplement And Nutraceutical Production

Metal Detector R (Ring Sensor) Used in Herbal Supplement and nutraceutical Production

Metal Detector R (Ring Sensor) Installed For Granular Chemical Application

Metal Detector R (Ring Sensor) Installed for Granular Chemical Application

Metal Detector R (Ring Sensor) For Pharmaceutical Production Application

Metal Detector R (Ring Sensor) for Pharmaceutical Production Application