Easy Industrial Fluid Filtration

The Eco-Flow Magnetic Filter is designed to remove ferrous contaminants from industrial fluids, extending fluid life and reducing maintenance requirements. Its compact design allows easy integration into various systems. The filter utilizes a genuine plug-and-play filtration system that maintains calm coolant flow, optimizing contamination engagement with the magnetic roll. Featuring a non-replaceable indexing magnetic roll and adjustable blades, it eliminates the need for plastic squeegees while maximizing magnet cleaning and coolant recovery. An automatic coolant level sensor ensures efficient filtration and prevents overflow, while a bypass function addresses potential spills from failures. As a continuous cleaning magnetic separator, the Eco-Flow effectively extracts grinding swarf and contaminants into a disposal bin, which reduces waste management costs. The process returns cleansed fluids to the reservoir, producing a dry swarf cake that minimizes mess and enhances coolant recovery, ultimately lowering consumable expenses and environmentally friendly by reducing reliance on paper filters.

Benefits of the Eco-Flow From Magnetic Products, Inc

  • Superior Contaminant Removal

    High-efficiency magnetic filtration removes fine ferrous particles and grinding swarf, improving coolant quality.

  • Reduced Coolant Consumption

    Automatic fluid recapture extends coolant life, lowering costs on consumables.

  • Minimal Maintenance

The integrated magnetic roll never needs replacement, and the scraper system eliminates the need for plastic squeegees.

  • Optimized & Efficient Filtration Performance

Reduces consumable waste, enhances filtration performance, and ensures seamless operation; eco-flow helps manufacturers optimize their processes while lowering operational costs.

  • Plug-and-Play Operation

Ships with a magnetic roll, scraper system, fluid tank, inlet port, and controls are ready to plug into a standard 110V outlet.

  • Eco-Friendly Design

Magnetic filtration eliminates disposable filter media, reducing waste and environmental impact.

  • Extended Equipment Life

Cleaner coolant minimizes wear on cutting tools and machinery, reducing downtime and maintenance.

  • Long-Lasting Roller Life

The magnetic roll has an extended lifespan of up to 10 years, ensuring reliable performance with minimal intervention.

 

Eco-Flow Product Details

How It Works

MPI’s Eco-Flow is a state-of-the-art, continuous-cleaning magnetic filtration system designed to remove grinding swarf and other contaminants from coolants. This system significantly improves coolant quality, extends machine life, and reduces maintenance costs. This plug-and-play system provides efficient filtration with minimal consumable use, making it a cost-effective and eco-friendly solution for industrial applications.

 

Step-by-Step Process

Magnetic Filtration Begins

  • As contaminated coolant enters the Eco-Flow Magnetic Filter, it flows over a high-intensity magnetic roll designed to maximize exposure to the magnetic field.
  • The magnetic roll attracts and captures ferrous particles, including fine grinding swarf, ensuring optimal contaminant removal.
  • The fluid intake system is engineered to calm coolants, allowing contaminants to interact with the magnetic field at a lower velocity, improving separation efficiency.

Efficient Swarf Removal & Containment

  • Captured ferrous particles accumulate on the magnetic roll and are continuously removed by an automatic scraper system.
  • Unlike traditional systems that rely on plastic squeegees, Eco-Flow’s advanced adjustable scraper blades ensure a thorough cleaning of the magnetic roll, maximizing coolant recovery.
  • As the swarf is scraped off, it forms an extremely dry swarf “cake”, which is automatically deposited into a disposal bin, reducing the need for manual waste handling.

Coolant Recovery & Recirculation

  • Once the swarf is removed, the filtered coolant is automatically fed back into the reservoir tank.
  • The system prevents coolant waste by efficiently separating and recapturing clean coolant, reducing the cost associated with frequent fluid replacement.
  • The integrated indexing magnetic roll enhances filtration by allowing swarf to “comb” the coolant for both magnetic and entrapped non-magnetic particles, improving contaminant removal.

Smart System Design for Continuous Operation

  • The Eco-Flow system is fully automated, featuring an on-demand indexing roll design that activates only when needed, reducing energy consumption and ensuring efficient operation.
  • An automatic coolant level sensor monitors fluid levels, preventing overflow and maximizing filtration performance.
  • The system is equipped with an overflow bypass to prevent spills in case of electrical or mechanical failure, keeping the work environment clean and reducing accident risks.
Product Options

Eco-Flow Specification Table

US Customary Units
ECO-FLOW MODEL # GPM (WATER-BASED / OIL-BASED) WIDTH OF ROLL (IN.) LENGTH (IN) HEIGHT (IN.) WIDTH (IN.) APPROX. WEIGHT (LBS)
Eco-Flow 729 / 15741.256.721.3500
Eco-Flow 1146 / 231131.256.725.3550
Eco-Flow 1980 / 401941.256.733.3600
Eco-Flow 38160 / 803841.256.752.3650

Eco-Flow Installations & Variations

Eco-Flow Installed to Directly Deposit Coolant Contaminants into a Disposal Bin

Eco-Flow Installed to Directly Deposit Coolant Contaminants into a Disposal Bin

Eco-Flow for Gasketed Joint Injection-Molded PVC Fitting Application

Eco-Flow for Gasketed Joint Injection-Molded PVC Fitting Application

Eco-Flow Installed for Easy Swarf Removal at Industrial Machining Facility

Eco-Flow Installed for Easy Swarf Removal at Industrial Machining Facility