MPI Provides Third Party Magnet Certification Auditing Services for Food Manufacturer Facing Staffing Constraints
Customer Challenges
In the rapidly evolving landscape of the food manufacturing industry, companies often face numerous challenges that can impact product quality and compliance with regulatory standards. One such challenge was faced by a global dairy supplier who experienced significant staffing shortages. This shortage hindered their ability to perform the required MPI Magnet Audit, a critical process that had previously been managed internally. The facility operates six days a week, leading to tight schedules that necessitate a two-day audit period for their 70 magnetic separators. Internal quality assurance staff, overwhelmed with existing responsibilities, requested third-party auditing assistance to alleviate their workload issues. Additionally, corporate guidelines mandated that all vendors undergo approval through a proprietary system, which complicated the process further. The extensive paperwork involved typically took three weeks, while the audit deadline loomed just one month from the initial scheduling request, adding pressure to the situation.
MPI Solution
Recognizing the urgency of the situation, the dairy supplier reached out to MPI through their online platform to Schedule An Audit or Assessment. MPI’s team quickly engaged with the customer to facilitate third-party audit testing. With the clock ticking, MPI efficiently completed the necessary paperwork for onsite work authorization, ensuring compliance with the corporate guidelines. Their regional team of Certified Magnet Auditors was promptly scheduled and conducted the magnet audit ahead of the customer’s deadline request, showcasing their commitment to customer satisfaction.
During the audit, MPI evaluated 39 of the 70 magnets that were available for pull value testing. Due to operational constraints, the plant could not afford to shut down for testing all magnets, leading to the decision that the remaining separators would be assessed at a future date. This strategic approach ensured that production continued without interruption while still prioritizing safety and compliance.
Results
The results of the magnet audit provided valuable insights for the customer. MPI’s auditors confirmed that 35 magnets were functioning at peak performance levels, which was a reassuring outcome for the quality assurance team. However, it was noted that a small number of magnets required maintenance to ensure ongoing effectiveness. Most critically, one magnetic separator tested pull values that fell below the recommended levels. This immediate feedback enabled the customer to take swift action, making necessary changes to avoid potential contamination in the product stream, an issue that could have led to a costly product recall.
Following the audit, the customer received a comprehensive report detailing the performance of their magnetic separation equipment. This report not only highlighted areas that required attention but also reinforced the importance of regular audits for maintaining product integrity. The quality assurance staff completed the magnet audit on time without placing extra stress on their limited resources, which was a significant achievement. Satisfied with the results, the team has started advocating for the adoption of third-party magnet auditing as a new corporate policy across all production facilities, emphasizing a proactive approach to compliance and safety.
MPI Certified Magnet Auditing Services
At MPI, Certified Magnet Auditors undergo extensive training to become proficient in conducting thorough audits. Each MPI audit utilizes state-of-the-art equipment, including a Compact Digital Scale and a Gauss Meter, to perform precise testing. The auditor reviews past testing methods to ensure that current testing procedures align with industry standards, or establishes a new baseline for future assessments. Moreover, MPI auditors are equipped to travel throughout North America, providing flexibility and responsiveness to customer needs. Our commitment to excellence in auditing services ensures that your facilities maintain compliance and operational efficiency. Learn more about MPI Third Party Auditing Services and discover how we can support your organization in navigating the complexities of magnet audits.
In conclusion, the role of MPI Magnet Audit services is crucial for food manufacturers aiming to uphold the highest standards of compliance and product quality. By leveraging third-party expertise, companies can not only alleviate workload pressures on internal teams but also ensure that their magnetic separation systems function effectively, thus protecting their products and their reputation in a competitive market.