MPI’s Electro and ElectroPermanent Magnetic Chucks and Controllers deliver precise, high-strength workholding for demanding CNC machining, milling, grinding, and EDM operations. These advanced systems allow operators to activate or release magnetic force instantly at the push of a button, streamlining setups and changeovers while ensuring secure clamping even during power interruptions. Paired with intelligent controllers, they offer programmable control, safety interlocks, and repeatable accuracy. MPI’s electro and electropermanent solutions boost productivity, enhance part quality, and integrate seamlessly into modern automated workcells and smart manufacturing environments.
MPI’s Electromagnetic Longitudinal Fine Pole Surface Grinding Chuck provides strong, uniform magnetic holding across its length, ideal for precise flat grinding of thin or small ferrous workpieces. Fine pole spacing ensures even clamping, minimizing distortion and vibration. Controlled magnetism enhances accuracy and surface finish, making it perfect for toolrooms and precision grinding shops requiring repeatable, secure workholding for high-tolerance parts.
Designed for maximum clamping stability, MPI’s Electromagnetic Transverse Fine Pole Surface Grinding Chuck offers strong, consistent magnetic force across its width. Its fine transverse pole arrangement provides superior hold on thin or small parts, ensuring excellent flatness during surface grinding. Ideal for toolrooms and production grinding, it delivers precise, vibration-free workholding that boosts productivity and ensures high-quality surface finishes.
MPI’s ElectroPermanent Mastermill Milling Chuck combines powerful permanent magnetic holding with push-button switching for safe, flexible workholding during heavy-duty milling. It maintains secure clamping even if power is lost, protecting both parts and tooling. Quick activation and release streamline setups and changeovers, making this chuck ideal for CNC machining centers aiming to improve productivity, accuracy, and operator safety in high force milling applications.
MPI’s Electromagnetic Chuck Control Unit provides precise, reliable control for electromagnetic chucks, offering variable hold and rapid magnetization/demagnetization. User-friendly interfaces and safety interlocks ensure consistent operation and protect both operators and equipment. This compact, robust unit integrates easily with new or existing machines, delivering stable, responsive clamping control that maximizes grinding or machining performance and supports high-quality production standards.
MPI’s ElectroPermanent Chuck Control Unit delivers safe, programmable switching for electropermanent chucks. It enables instant activation and release of magnetic force without continuous power draw, ensuring energy efficiency and fail-safe holding. Intuitive controls and built-in safety features streamline operation and enhance process reliability. Ideal for modern CNC and automated cells, this controller helps shops achieve precise, repeatable workholding with minimal effort.
Compatibility Check - Electro and Electropermanent Magnetic Chucks and Controllers
Unique Benefits and Considerations
| Electro & ElectroPermanent Magnetic Chucks and Controller Type | Unique Benefits | Considerations |
|---|---|---|
| Electromagnetic Longitudinal Fine Pole Surface Grinding Chuck | Strong, even magnetic holding along the chuck’s length .Fine pole pitch for secure clamping of thin, small parts. Ideal for precise flat surface grinding. | Requires constant power supply. Less suited for heavy milling. |
| Electromagnetic Transverse Fine Pole Surface Grinding Chuck | Consistent magnetic force across the chuck’s width. Excellent holding of thin or small workpieces. Delivers precise, vibration-free grinding. | Needs continuous power. Best for grinding, not milling. |
| ElectroPermanent Mastermill Milling Chuck | High clamping force with fail-safe permanent magnet safety. Maintains hold during power loss. Fast activation/release for CNC milling. | Higher initial investment. Heavier than manual chucks. |
| Electromagnetic Chuck Control Unit | Precise variable control of electromagnetic chuck hold. Rapid magnetization/demagnetization. Easy integration with grinders. | Requires dedicated power source. Not compatible with permanent or electropermanent chucks. |
| ElectroPermanent Chuck Control Unit | Controls electro-permanent chucks with instant, safe switching. It draws no continuous power, making it energy efficient. It is also programmable for automated cells. | Designed only for electropermanent chucks. Higher system integration cost. |
Industries, Applications and Regulations
For assistance in selecting the most suitable Electro & ElectroPermanent Magnetic Chucks and Controller for your application or for additional customization options, contact Magnetic Products Inc. today to speak with our team of experts!