Liquid Processing Two Inch Tube Blade™ Magnet

How It Works

The MPI Blade Magnet™ is an advanced liquid finger trap magnetic separator specifically engineered to eliminate ferrous contaminants from liquid processing systems while ensuring continuous flow. It guarantees optimal metal capture efficiency with minimal upkeep, featuring a unique single-tube design, strong neodymium magnets, and Intell-I-Mag® real-time monitoring technology.

Product Flow & Magnetic Capture

• The magnet housing receives liquid or slurry, where an effectively positioned 2-inch magnetic tube is aligned with the product flow.
• A baffle system channels the liquid towards the magnetic field, maximizing exposure to the 11,500-gauss rare-earth magnet.
• As the liquid passes through the separator, ferrous contaminants—including tramp metal, stainless steel fines, and work-hardened stainless-steel particles—are drawn to the magnetic surface.

These contaminants stick behind the tube, in line with the flow path, preventing wash-off and ensuring high capture efficiency even at high pressure (up to 150 PSI).

Unrestricted Flow & Product Purity

• In contrast to traditional multi-tube designs, the single-tube structure reduces back pressure and avoids turbulence, leading to a steady flow rate.

The liquid proceeds through the system free of magnetic contaminants, upholding purity and safety standards in food, chemical, pharmaceutical, and industrial applications.

Cleaning & Maintenance

• The Blade Magnet™ features an ergonomic design with a power-grip handle, resembling a sword hilt for enhanced operator control and reduced strain during maintenance.
• After halting product flow, operators can easily remove the tri-clover clamp and lift the single magnetic element, making cleaning significantly simpler compared to multi-tube designs.
• A metal-detectable stripper facilitates the swift and safe removal of accumulated contaminants, minimizing downtime and boosting efficiency.

Intell-I-Mag®: Real-Time Performance Monitoring

• The Blade Magnet™ includes standard Intell-I-Mag® technology, an innovative sensor-enabled monitoring system.
• Intell-I-Mag® incessantly monitors magnet saturation, tube integrity, and operating temperature, delivering real-time data through an app or dashboard.
• This ensures proactive maintenance, optimizing performance while preventing unplanned production interruptions due to unnoticed metal accumulation.

Why It Stands Out

Conventional liquid trap magnets face flow restrictions, challenging cleaning processes, and undefined magnet saturation levels, resulting in expensive downtime and compliance risks. The Blade Magnet™ effectively addresses these issues with:

• Superior gauss strength for enhanced metal capture.
• Single-tube design for easier cleaning and reduced turbulence.
• Metal-detectable stripper for increased safety.
• Intell-I-Mag® technology for real-time monitoring of the magnet.
• Ergonomic design to improve operator efficiency and reduce strain.

By combining high-strength magnetic separation, innovative monitoring capabilities, and a durable, ergonomic design, the Blade Magnet™ guarantees optimal efficiency in liquid processing, product safety, and equipment protection across various industries.