What is Intell-I-Mag?
Traditional magnetic separation equipment has been “dumb”, operators have to shut down their equipment and check them at set intervals. Intell-I-Mag is the first magnetic separator that is “intelligent”. It tells you when the magnet needs to be cleaned, or, just as important, when it doesn’t.
How does Intell-I-Mag work?
The Intell-I-Mag monitors tramp metal saturation levels on the working surface of the magnetic separator in real-time. The magnetic separator has sensors embedded into the separator that measure the strength of the magnetic field. These sensors report data collected in real-time to a controller.
The controller can be programmed to alert operators when the separator reaches user defined saturation levels so they know when the magnet needs to be cleaned.
Key Benefits
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24/7 peace of mind, automated magnetic separator monitoring |
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Increase uptime, only shut down to clean when needed |
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Improve product quality by ensuring the separator is operating at peak performance |
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Reduce staff hours required to maintain separators |
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Improve plant and product protection by reducing the risk of tramp metal wash off |
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Eliminate magnet degradation from overheated magnets |
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Improve quality and vendor monitoring documentation through trend analysis of separator data |
Features
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Real-Time Monitoring and Alerts (PC, Mobile, or Local Platforms) |
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Saturation Level Indicators (Maintain Peak Magnetic Performance) |
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Magnet Temperature Monitoring |
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Customized Reporting and Trend Analysis (for Quality Compliance Initiatives) |
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Industry 4.0 Ready Data Collection and Integration |
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Built for the Harshest Environments |
Intell-I-Mag Awards
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Best of Show |
Supplier Plant Efficiency 2022 IBIE BEST in Baking Program |
Heavy Metal Applause is Music to Our Ears!
Quick ROI: $1,579,000+ annually in additional revenue from increased output
“It’s going to make us a tremendous amount of money by reducing the frequency of magnet checks.”
~ Matt Fowler, Quality & Food Safety Director
4 Sisters and a Rice Farm in Louisiana
Intell-I-Mag Einstein Monitoring Platform
The Intell-I-Mag Einstein Monitoring Platform is a wireless cloud-based and Bluetooth monitoring system that enables operators to get real-time data from all their Intell-I-Mags on their cell phones or web browsers.
The system is simple to setup, easy to use, and can run independently from plant operating systems, which means IT does not need to be involved to setup the system.
Each Intell-I-Mag magnetic separator is connected to an Intell-I-Mag Connect device. This device automatically connects through Bluetooth to the Intell-I-Mag Portal.
Once registered to your account, the portal automatically connects to a cellular network and securely relays information from wireless sensors to the cloud in real-time. Users can download the Einstein Application to monitor their Intell-I-Mag through the Apple or Android App Store or connect to the portal through their browser. This enables users to view real-time saturation levels, magnet material temperature, trend analysis, analytics, and setup user-defined alerts, such as magnet saturation levels.
The Einstein Monitoring Platform provides immediate and actionable results that deliver a quick return on investment.
Intell-I-Mag Local Monitoring Platform
The Intell-I-Mag Local Monitoring Platform is a hardwired local monitoring system that enables operators to get real-time data from their Intell-I-Mag at a local Intell-I-Mag controller installed in the facility.
The Intell-I-Mag controller can be configured to monitor, report and control single or multiple units.
Users are able to integrate the control and data collection with plant operating systems or use it as a stand-alone system.
The controller enables operators to monitor the following metrics and controls:
- Magnetic separator saturation levels
- Data logging of system metrics and events
- Activate cleaning cycle (if automated)
- Magnet position opened or closed (if automated with reed switches)
- Cleaning cycle count
- Time since last cleaning
- Magnet material temperatures
- Maximum recorded magnet material temperature
- Password protection
Available Exclusively on MPI Magnetic Separation Products
Quick-Clean Plate Magnets
Self-Clean Chute Magnets
Pneumatic Line Magnets
Inline Pneumatic Plate Magnets
Self-Clean Magnetic Chutes
Magnetic Rotary Feeders
Why MPI
When you choose to buy from MPI you’re not just buying a magnet designed to capture and retain unwanted tramp metal or a piece of material handling equipment designed to move an object from point A to B. When you choose MPI, you get so much more.
Forty-two years ago, MPI’s founder realized that when he took the time to explain magnetic technology, customers were delighted, and they obtained the results they were looking for. His vision was to start a company where both employees and customers were treated exceptionally well, and innovation was the new normal.
Thus, MPI was born, and today it is still under the same family ownership and unique set of values – treat people right, consistently develop high-quality and innovative products, and lead the industry in customer education. We continuously invest in improving your business by developing new products designed to make a real difference to our customers.
To assure you that choosing MPI can be done with complete confidence, we stand behind our products with the industry’s best policies and guarantees that make doing business with MPI easy and risk-free. The MPI Promise is like a benefits package that starts the moment you first speak with us and extends long after your equipment installation. When you do business with MPI we promise:
MPI Promise
Complete Satisfaction
24/7
Service
Best
Quality
Lifetime Support
Reliable Delivery
Education
The
Chief
Fair
Prices
About MPI
Based in Metro Detroit Michigan, MPI designs, manufactures, and services magnets, material handling, and electronic inspection systems. MPI products are designed to be complete metal and foreign contamination control solutions for food production and related industries. MPI’s safe and reliable equipment and service programs help customers minimize downtime and protect brand integrity. MPI leads the industry in customer service and innovation, continuously expanding its offerings to meet the needs of a dynamic marketplace.
Intell-I-Mag Frequently Asked Questions
Can I add Intell-I-Mag to my existing MPI magnetic separator?
Intell-I-Mag is only available with new magnetic separation systems and cannot be retrofitted.
What is the maximum distance between the controller box and the magnetic separator?
Whether wired or wireless, Intell-I-Mag is designed to work over any distance.
Will the Intell-I-Mag system be suitable for high-pressure wash-down applications?
The Intell-I-Mag system can be rated NEMA 4X for wet applications or where a high-pressure washdown is required.
What is the Intell-I-Mag warranty?
MPI extends our standard warranty on the Intell-I-Mag system.
Can I place my order(s) now for Intell-I-Mag?
Yes, MPI is now taking orders for Intell-I-Mag magnetic separation systems. Please contact MPI for a quote for your application.
