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Intell-I-Mag® 2" Tube Drawer Magnet

MPI’s Intell-I-Mag® 2" Tube Drawer Magnet utilizes one or more rows of 2” diameter

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MPI PROMISE

Intell-I-Mag Drawer Magnet1Intell-I-Mag Drawer Magnet1

 

 

 

 
  1. Intell-I-Mag® Compatible:
    • Enables real-time monitoring of magnet saturation levels of the magnetic separator. This patented technology embeds sensors into the magnetic separator to measure the strength of the magnetic field. The sensors report data collected in real-time to a controller. The controller can be programmed to alert operators when the separator reaches user defined saturation levels, so they know when the magnet needs to be cleaned, or just as important when it doesn’t.
  2. 2″ Diameter Magnetic Tubes:
    • High-performance 2” diameter rare earth magnetic tubes are configured on 4” centers to achieve the optimal balance for powerful magnetic separation and product flow.
  3. Optional Product Flow Diverters:
    • Installed at the housing inlet, in between each tube, optional product flow diverters are designed to slow the product flow and increase magnet on time for capturing weakly magnetic materials, such as, work-hardened stainless steel.​
  4. Cleaning Cycle:
    • Start: After manually or electrically actuating the solenoid, the cylinders retract, pulling the magnetic tubes through the stripper assembly to deposit the collected tramp iron outside of the product flow area.
    • Finish: The cylinders return to the run position, pushing the magnetic tubes back through the stripper assembly into the housing (working position).
  5. Floating Stripper Seal:
    • Adjusts to tube resulting in even wear and longer life between replacements.
    • Held in place by machined and fastened laminated stripper plate assembly.
  6. Stripper Latch:
    • Releases stripper plate assembly once it has been clearly pulled away from the sealing plate.
    • Prevents accidental cleaning of the tubes in the product flow area, commonly caused when the stripper assembly is stuck to the sealing plate.
  7. Sani-TIGHT Seal™ Gasket:
    • Type: Compression style “O-ring” cord gasket.
    • Sealing plate: ½” thick machined stainless plate.
    • 100% Positive seal, cannot be over-compressed.
    • Sanitary: Gasket can be removed and replaced for wash-down, no adhesive required.
  8. Rear Access Panel:
    • For easy inspection and maintenance.
  9. Bolt-On Stainless Steel Safety Cage:
    • Removeable cover for magnet maintenance and testing.
    • Multiple options for tramp metal recovery.
  10. Grounding Strap:
    • Provides a discharge path for static buildup.
  11. Continuous Automated Self-Cleaning Model:
    • For high level tramp metal or weakly magnetic tramp metal applications, this system continuously cleans on the go without stopping production.

The product stream flows through a series of 2” diameter magnetic tubes designed to create an extremely effective magnetic circuit. The row of magnetic tubes prevent bridging or choking of the product stream and maximize magnetic filtration as product flows through the housing. Tramp metal contaminants are attracted to the magnetic tubes. The pneumatically operated cleaning system safely removes tramp metal from the product stream to a disposal area outside the product flow area.

With Intell-I-Mag® sensors embedded into the system, the separator can monitor magnet saturation levels and temperatures in real-time.

 

 

 

  • US Customary Units
  • Metric Units

US Customary Units

DRAWER MAGNET MODEL # DMU Opening (B) Number of Tubes Flange Width (C)
 Overall Width
(D)		 Overall Length (E) Unit Approx. Weight Flow Rate
IN NO IN IN IN LBS FT3/HR
DMU-208-SC 8 x 8 2 12.25 22.75 43 170 600
DMU-212-SC 12 x 12 3 16.25 26.75 47 190 2,400
DMU-216-SC 16 x 16 4 20.25 30.75 51 230 3,750
DMU-220-SC 20 x 20 5 24.25 34.75 55 300 6,337
DMU-224-SC 24 x 24 6 28.25 38.75 59 330 9,600

Metric Units

DRAWER MAGNET MODEL # DMU Opening (B) Number of Tubes Flange Width (C)
 Overall Width
(D)		 Overall Length (E) Unit Approx. Weight Flow Rate
CM NO CM CM CM KG M3/HR
DMU-208-SC 20 x 20 2 31 58 109 77 16.99
DMU-212-SC 31 x 31 3 41 68 120 86 67.96
DMU-216-SC 41 x 41 4 51 78 130 104 106.18
DMU-220-SC 51 x 51 5 61 88 140 136 179.44
DMU-224-SC 61 x 61 6 71 98 150 149 271.84

Other sizes are available upon request.

Intelligence with Intell-I-Mag®:

  • Intell-I-Mag® ready (upgradable)
  • Intell-I-Mag® Included

Cleaning Method:

  • Automated self-cleaning (standard)
  • Continuous automated self-cleaning

Number of Tiers of Tubes:

  • 100 Series with 1 tier of two-inch tubes (standard)
  • 200 Series with 2 tiers of two-inch tubes (continuous automated self-cleaning design only)

Magnetic Tubes [reference datasheet MT]:

  • Hi-G high-performance Rare Earth

Diverters: Diverters slow the product down through the separator and direct product onto the magnetic tubes for increased separation efficiency.

  • Included (standard)
  • Not included (optional for products that bridge or choke)

Maximum operating temperature: 221 F

Maximum particle size: ½”

Maximum target tramp metal size: 1”

Stripper Material:

  • UHMW material (standard) Maximum temperature: 180°F (82°C)
  • Hydex material with high wear resistance and temperature, maximum temperature: 221°F (105°C)
  • Metal & x-ray detectable Hydex material with high wear resistance and temperature, maximum temperature: 221°F (105°C), color: blue

Self-Clean Package:

  • (2) Pneumatic cylinders prepped for reed switches – 80 PSI input. (standard)
  • (2) hydraulic cylinders

Reed Switches: For position verification of cylinders in open and closed position.

  • Not included (standard)
  • Quantity 1 bolt-on magnetic reed switch for unit closed confirmation (120VAC/VDC 500MA)
  • Quantity 2 bolt-on magnetic reed switches for unit open and closed confirmation (120VAC/VDC 500MA)

Valve Package:

  • 120VAC explosion-proof rated (standard)
  • 240VAC explosion-proof rated
  • 12VDC explosion-proof rated
  • 24VDC explosion-proof rated
  • A manual lever to actuate magnet cycle

Transitions: Stainless steel transitions for easy installation.

  • Not included (standard)
  • Inlet, outlet or both, configured as required for installation

Safety Cage Design:

  • Safety cage with removable cover for magnet access (standard)
  • Safety cage with hinged cover for easy magnet access
  • Safety cage with hinged cover, Lexan viewing window, and DESTACO latches for easy magnet access and visual drawer position monitoring

Tramp Metal Collection Method:

  • Open bottom safety cage with MPI standard flange (standard)
  • Removable collection tray (split tray for sizes 16” and larger)
  • Bolt-on tramp iron collection transition to 4” pipe with sock bead to attach collection pipe or bag

Rack and Pinion System: Large drawers, adhesive and abrasive products can benefit from the added alignment provided by the rack and pinion system. The RP system provides smooth and jam-free cleaning of the magnetic tubes ensuring that all magnet tubes travel the exact same distance, at the same time, from left-to-right, top-to-bottom, resulting in reduced system wear and improved magnetic tube cleaning.

  • Not included (standard)
  • Included

Internal Drawer Support: Provides drawer support when cycling and mechanically fastens tubes together.

  • Not included (standard on sizes 16” and smaller)
    Included (standard on all sizes 18” and larger)

Material Construction:

  • 304 Stainless Steel (standard)
  • 316 Stainless Steel

Magnetic Material Temperature:

  • 176°F (80°C) @ 52+ MGOe (rare earth) (standard)

Tube Coatings:

  • Stainless steel with no coating (standard)
  • Synergistic Coating

Gasket Material:

  • White silicone, FDA approved (standard)
  • Buna, FDA approved
  • Metal detectable blue silicone, FDA approved

Companion Flanges: Matching companion flanges for a customer to weld onto existing chute work for easy installation.

  • Not included (standard)
  • Stainless steel companion flanges
  • Carbon steel companion flanges